Gearbox/Specialist

Ford.

Ford's Malaysian gearbox story is dominated by one unit: the PowerShift DPS6 dry dual-clutch in the Fiesta and Focus — the subject of lawsuits worldwide and the most notorious dual-clutch ever sold here. Ranger owners have a much happier time with conventional 6- and 10-speed automatics.

Ranger · Fiesta · Focus · Everest

What's fitted

UnitTypeFound inSpecialist note
PowerShift DPS6Dual-clutch (dry)Fiesta, Focus (2011–2018)Chronic clutch shudder and TCM failures; permanent fixes exist but require the updated parts, not just re-adaptation.
6R80 / 10R80Conventional automaticRanger, EverestStrong truck automatics; fluid service and the occasional solenoid are the norm.

Known failure modes

Fault 01

Shudder and clutch slip (Fiesta/Focus)

The signature DPS6 fault — dry clutches glaze and seals weep onto the friction surfaces. The lasting fix is updated clutch and seal parts together, not a clutch alone.

Fault 02

TCM failure (DPS6)

Loss of drive or gear hunting from a failed transmission control module — a documented, replaceable item.

Fault 03

Ranger harsh shifting

Usually adaptive-learning drift or fluid degradation on hard-worked trucks; a service and relearn typically restores it.

Cost band · Malaysia

RM 400 (diagnosis) to RM 7,000 (DPS6 clutch + TCM + seals)

Exact pricing depends on the diagnosis — see the full 2026 cost guide for how quotes are built and the questions that keep them honest.

Ford owners ask

01Is a used Ford Fiesta worth buying given the gearbox?
Only priced accordingly, and ideally with evidence the updated clutch kit and TCM have already been fitted. Budget for the full fix if not — then the car itself is genuinely good.
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